The task was to design and deliver a fully automated system responsible for precise control of autonomous devices included in the production line:
CNC sring winder,
arm of the UR-5 robot,
engraving device (laser).
Scope of work:
development of a new control system for the hardening furnace,
delivery and assembly of equipment included in the production line (including Universal Robots UR-5 robot, mechanical system of springs positioning in front of the robot with spring working buffer, conveyor from the furnace to the robot, photoelectric and inductive sensors and cable routes),
PLC and HMI software,
preparation of electrical documentation in the Eplan P8 program,
technical tests and commissioning.
Used PLC controllers, terminals, communication, visualization systems:
LS XBC-DR64H / DC controller (32 inputs for 24VDC inputs and 32 relay outputs, 24VDC power supply, 94ns / step, RS232 and RS485 communication, PID),
LS XBL-EMTA communication module (Ethernet module),
LS XP90-TTA / AC graphic panel (15 “TFT touch panel – 65,536 colors, 1024 × 768 pixels, 230VAC power supply, Win CE PRO, USB, RS232, RS485, Ethernet, CF Card),
LS motor switches,
Wieland safety relays,
Siemens semiconductor contactors,
interface MPI-001-U240-208 relays from Aniro,
LS iG5a series frequency inverters.
List of controlled, control and measuring devices:
64 binary signals,
4 analog signals
4 software PID controllers,
UR-5 robot arm.