{"id":36599,"date":"2021-01-01T11:04:00","date_gmt":"2021-01-01T10:04:00","guid":{"rendered":"https:\/\/aniro.pl\/upgrade-of-the-control-system-for-the-spring-winding-machine\/"},"modified":"2021-01-01T11:04:00","modified_gmt":"2021-01-01T10:04:00","slug":"upgrade-of-the-control-system-for-the-spring-winding-machine","status":"publish","type":"post","link":"https:\/\/aniro.pl\/en\/upgrade-of-the-control-system-for-the-spring-winding-machine\/","title":{"rendered":"Upgrade of the control system for the spring winding machine."},"content":{"rendered":"<p><center><\/center><br \/>Upgrade of the control system for the spring winding machine:<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> replacement of the main drive for the winding shaft with an Emerson converter,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> replacement of the old controller, programming of positioning functions for 4 axes,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> replacement of distance measurement systems \u2013 implementation of magnetic encoders,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> replacement of angle and rotational speed measurement systems \u2013 implementation of an incremental encoder,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> replacement of the control panel equipped with a distributed input\/output station and a graphic terminal with recipe management for wound springs.<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"> <\/b>implementation of 1 master axis and the electronic gearbox function, with dynamically changing parameters, for the remaining axes.<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> implementation of the winding process with an accuracy of 1 mm across the entire height of the spring.<\/p>\n<p><b>Scop of work:<br \/>\n<\/b><b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> project,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> software,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> Initiation,<\/p>\n<p><b>Zastosowane sterowniki PLC, terminale, komunikacja, systemy wizualizacji:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"> <\/b>1 sterownik centralny S7-315T-3 PN\/DP,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> S7-IM 174 module for controlling 4 axes with an extensive control function library.<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> distributed input\/output structure on-site \u2013 1 station on PROFINET in the operator panel,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> Emerson AC drive with a communication card, controlled via PROFINET.<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 1 HMI graphic terminal,<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> remote access to the PLC controller and touch panel.<\/p>\n<p><b>Summary of controlled and measurement devices, control systems:<br \/>\n<\/b><b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 96 binary signals<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 4 software-based speed and position controllers<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 2 absolute linear encoders<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 1 absolute encoder<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 1 incremental encoder<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 3 servo valves<br \/>\n<b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1171\" src=\"https:\/\/aniro.pl\/wp-content\/uploads\/2016\/04\/kwadrat.png\" alt=\"kwadrat\" width=\"7\" height=\"7\"><\/b> 6 solenoid valves<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Upgrade of the control system for the spring winding machine: replacement of the main drive for the winding shaft with an Emerson converter, replacement of the old controller, programming of positioning functions for 4 axes, replacement of distance measurement systems \u2013 implementation of magnetic encoders, replacement of angle and rotational speed measurement systems \u2013 implementation [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":36597,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[95,100],"tags":[],"class_list":["post-36599","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies-en-2","category-heavy-industry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - 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