Control system for a forging press with a pressing force of 32 MN.

Modernization of the control system for the 32 MN forging press:
Replacement of the old controller, software for the anvil positioning function.
Replacement of the anvil position measurement system – an applied absolute link encoder
Replacement of the actuator control system – using servo valves and amplifier cards with PID controller functions
Replacement of the operator workstation – use of a PC with ZenOn SCADA system
Implementation of anvil positioning with an accuracy of 1 mm
Remote access by integrating the new PLC controller into the plant’s Ethernet network.

Scope of work:
project,
software,
Initiation,

Applied PLC controllers, terminals, communication, visualization systems:
1 central controller S7-315-2 PN/DP.
1 three-channel positioning module S7-SM338.
1 ZenOn visualization system in the main control room
PROFINET IO communication

List of controlled, measurement, and monitoring devices:
96 binary signals
20 analog signals.
4 proportional valves for actuator control.
4 pressure measurement systems.
20 solenoid valves.