Waste managment

Control system for the PET bottle utilization plant

The technological line implements the whole process of utilization of used PET bottles:

 

kwadrat magnetic sorting – separation of metals from PET bottles,

kwadrat crushing bottles into flakes,

kwadrat washing hot flakes with the addition of chemicals – cleaning flakes from glue and other dirt, 

kwadrat drying, transporting and packing petals for BigBags.

Scope of work:

kwadrat design,

kwadrat software,

kwadrat commissioning.

Used PLC controllers, terminals, communication, visualization systems:
 

kwadrat 1 S7-315-2 PN / DP central controller,

kwadrat 1 central SICK safety controller with I / O modules,

kwadrat distributed structure of inputs / outputs on the site – 2 stations on PROFINET IO, 

kwadrat PROFINET IO communication, PROFIBUS DP,

kwadrat 1 19 “inches operator panel with the WINCC production processes visualization system,

kwadrat AC Nord drives with communication cards, controlled via PROFINET IO,

kwadrat remote access by connecting the controller to the factory Ethernet network
 
List of controlled and measuring devices, control devices:
 

kwadrat 580 binary signals,

kwadrat 10 analog signals,

kwadrat 4 software PID controllers,

kwadrat 10 engines with adjustable revolutions, 

kwadrat 20 motors with direct drive,

kwadrat 2 motors with a softstarter, 

kwadrat 5 control valves,

kwadrat 4 analog level measurement systems,

kwadrat 4 binary level measurement systems,

kwadrat 5 current measuring systems.

Control systems for industrial waste sorting line

The technological line implements the process of sorting industrial waste from the construction industry:
 

kwadratpreliminary sorting of waste,

kwadratcomminution, grinding of pre-sorted waste, 

kwadratanother segregation process – mechanical, magnetic and pneumatic segregation,

kwadratsorting and packing.

Scope of work:

kwadratdesign,

kwadratsoftware,

kwadratcommissioning.

Used PLC controllers, terminals, communication, visualization systems:
 

kwadrat1 S7-315-2 PN / DP central controller,

kwadrat1 central SICK safety controller with I / O modules,

kwadratdistributed structure of inputs / outputs on the site – 4 stations on PROFINET IO,

kwadrat1 graphic terminal,

kwadratPROFINET IO communication,

kwadratAC Nord drives with communication cards, controlled via PROFINET IO,

kwadrat2 stands with the ZenOn production process visualization system,

kwadratremote access by connecting the controller to the factory Ethernet network.

List of controlled and measuring devices, control devices:

kwadrat560 binary signals,

kwadrat10 analog signals,

kwadrat4 software PID controllers,

kwadrat8 engines with regulated revolutions,

kwadrat35 motors with direct drive,

kwadrat10 motors with a softstarter,

kwadrat10 control valves,

kwadrat4 analog level measurement systems,

kwadrat6 binary level measurement systems,

kwadrat15 current measurement systems.