Two parallel straw pellet production lines:

Straw transport and grinding,

transport of ground straw to the tank,

transport of ground straw to the conditioner and conditioning of the raw material,

dosing straw for steam and ironing with full control of the technological process of ironing,

transport of pellets to the cooler and further to the tank of the finished raw material,

feeding on scales and to the wrappers.

Scope of work:
 

design,

software,

commissioning

Used PLC controllers, terminals, communication, visualization systems:

1 S7-317-2 PN / DP central controller,

distributed structure of inputs / outputs – 18 ET200S stations on PROFINET,

1 central SAMOSPRO SP-SCON safety controller with I / O modules,

2 operator stations SCADA with 4 monitors communicated over the PROFINET network,

2 graphic terminals SIMATIC Touch Panel 10 “inches,
 PROFIBUS DP, PROFINET IO communication,

AC LS IS7 drives with communication cards, controlled via PROFIBUS DP.

List of controlled and measuring devices, control devices:
 

1130 binary signals,

60 analog signals,

22 motors with adjustable speed inverter,

6 right-left engines,

6 motors with a softstarter,

4 Y / D engines,

70 motors with direct start,

10 solenoid valves,

4 analog level measurement systems,

10 binary level measurement systems,

4 pressure measurement systems,

6 temperature measurement systems,

10 current measurement systems,

cooperation with the fire extinguishing center.

The transport, grinding, storage and biomass burning line:
 

transport and grinding of biomass

transport of biomass from a mill to a silo

separation of biomass on two transporting lines to two coal-dust boilers,

biomass dosing for dust burners taking into account safety requirements (explosion hazard zone),

use of control and measuring instruments with safety certificates at boilers.

Scope of work:

design,

software,

commissioning

Used PLC controllers, terminals, communication, visualization systems:

1 S7-315-2 PN / DP central controller,

1 central SAMOSPRO safety controller with I / O modules,

distributed structure of inputs / outputs – 6 ET200S stations on PROFINET,

3 MP277 control panels arranged across the object, 

AC LS IS7 drives with communication cards, controlled via PROFIBUS DP,

remote access by connecting the controller to the factory Ethernet network.

List of controlled and measuring devices, control devices:

560 binary signals,

12 analog signals,

12 motors with adjustable speed inverter,

3 motors with a softstarter, 

6 right-left engines,

20 motors with direct start.