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Integration of industrial robots

The task was to design and deliver a fully automated system responsible for precise control of autonomous devices included in the production line:
 

kwadrat CNC sring winder,
kwadrat hardening furnace
kwadrat mesh transporter,
kwadrat arm of the UR-5 robot,
kwadrat grinding machine,
kwadrat testing machine,
kwadrat engraving device (laser).

Scope of work:
 

kwadrat development of a new control system for the hardening furnace,
kwadrat delivery and assembly of equipment included in the production line (including Universal Robots UR-5 robot, mechanical system of springs positioning in front of the robot with spring working buffer, conveyor from the furnace to the robot, photoelectric and inductive sensors and cable routes),
kwadrat PLC and HMI software,
kwadrat preparation of electrical documentation in the Eplan P8 program,
kwadrat technical tests and commissioning.

Used PLC controllers, terminals, communication, visualization systems:

kwadrat LS XBC-DR64H / DC controller (32 inputs for 24VDC inputs and 32 relay outputs, 24VDC power supply, 94ns / step, RS232 and RS485 communication, PID),
kwadrat LS XBL-EMTA communication module (Ethernet module),
kwadrat LS XP90-TTA / AC graphic panel (15 “TFT touch panel – 65,536 colors, 1024 × 768 pixels, 230VAC power supply, Win CE PRO, USB, RS232, RS485, Ethernet, CF Card),
kwadrat LS motor switches,
kwadrat LS contactors,
kwadrat Wieland safety relays,
kwadrat Siemens semiconductor contactors,
kwadrat interface MPI-001-U240-208 relays from Aniro,
kwadrat LS iG5a series frequency inverters.

 

List of controlled, control and measuring devices:

kwadrat 64 binary signals,
kwadrat 4 analog signals
kwadrat 4 software PID controllers,
kwadrat UR-5 robot arm.

 

The task consisted of executing the software for the Kawasaki CP300L robot with the E03 controller, for palletizing the manufactured boards. The palletizing program took into account the possibility of choosing the number of layers, the way and the place of laying the product relative to the pallet (palettes with different dimensions), as well as the time of a single cycle, which was maximum 8 seconds. The robot software also included the security of the work area and the exchange of 5 grippers.

Scope of work:
 

kwadrat preparation and commissioning of Kawasaki CP300L robot software with E03 controller (+ Profibus DP card for communication) for the LDF palletization line.

PLC controllers, communication and vision systems used:
 

kwadrat Siemens S7 – 300 (315),
kwadrat ProfiBus,
kwadrat Profinet
kwadrat Siemens WinCC.

List of controlled, control and measuring devices:
  Kawasaki CP 300L robot.

 

The task consisted of executing the software for the Kawasaki CP300L robot with the E03 controller, the palletization of packages with Zell fiber, on Euro type pallets. The palletizing program took into account the possibility of choosing the number of layers, the way and the place of laying the layer relative to the pallet, the maximum time of the cycle of arranging a single package (maximum 6 seconds). The program also enabled buffer storage of packages at the time of pallet exchange, and then taking the putaway packages and placing them on the pallet.
The robot software also included work area protection.

Scope of work:
 

kwadrat preparation and commissioning of Kawasaki CP300L robot software with E03 controller (plus Profibus DP card for communication) for the Zell fiber pallet line facility.

PLC controllers, communication and visualization systems used:
 

kwadrat Siemens S7 – 300 (317),
kwadrat ProfiBus,
kwadrat Profinet,
kwadrat Siemens WinCC.

List of controlled, control and measuring devices:
 

kwadrat Kawasaki CP 300L robot.

 

The task included the implementation of the software for the Kawasaki CP300L robot with the E03 controller, for palletizing boards on pallets. The palletizing program took into account the possibility of choosing the number of layers, the way and the place of laying the layer relative to the pallet (pallets of various dimensions). Parameterization took place from the level of the HMI control system, via the PLC <> Robot interface. The palletizing program has been prepared so that the time of the single plate assembly cycle is as short as possible (maximum 10 sec). The robot software also included work area protection and support for 2 different grippers.

Scope of work:
 

kwadrat preparation and commissioning of Kawasaki CP300L robot software with E03 controller (plus Profibus DP card for communication) for the LK1 board palletization facility.
kwadrat PLC controllers, communication and visualization systems used:
Siemens S7 – 300 (317),
 ProfiBus,
 Profinet,
Siemens WinCC.

List of controlled, control and measuring devices:
kwadrat Kawasaki CP 300L robot.